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tecnica:motori:honda_ntv650_wiring_diagram

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tecnica:motori:honda_ntv650_wiring_diagram [2025/09/07 17:38] – [Connectors] niccolotecnica:motori:honda_ntv650_wiring_diagram [2025/09/30 22:58] (current) – [Connectors wiring colors] niccolo
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 The outer diameter refers to the overall cable, including the insulator. The AWG gauge is calculated measuring the diameter of the single strand and calculating the overall cross-sectional area; then the nearest value is looked into the [[wp>American_wire_gauge|AWG gauge table]]. The outer diameter refers to the overall cable, including the insulator. The AWG gauge is calculated measuring the diameter of the single strand and calculating the overall cross-sectional area; then the nearest value is looked into the [[wp>American_wire_gauge|AWG gauge table]].
 +
 +===== Insulating tape =====
 +
 +The main **wiring harness** is assembled using extensive **electrical tape**, both for the external wrapping and to insulate some internal connections. These are the characteristics of the tapes used:
 +
 +{{ .:honda_ntv650:honda-electrical-tape.jpg?320|Electrical tapes used by Honda}}
 +^  Color  ^  Width  ^  Thickness  ^
 +| Black    20 mm  |  0.10 mm |
 +| Blue    |  40 mm  |  0.20 mm |
 +
 +The black tape is very soft and flexible, unlike the ones commonly found on the market which have a thickness of 0.13 or even more.
  
 ===== Connectors ===== ===== Connectors =====
  
-The mini connectors used into the wiring harness are the **MTW** Sumitomo unsealed series, with **2.8 mm** terminals.+The **mini connectors** used into the wiring harness are the **MTW Sumitomo** unsealed series, with **2.8 mm** terminals. Here are the part numbers:
  
-^ 6040-9111  | Female, 9P  | +^  Sumitomo MTW series  ^^ 
-^ 6030-9991  | Male, 9P    | +^ 6040-2111  | Housing Female, 2P  | 
-^ 1500-0071  | Male terminal 2.8 mm  | +^ 6030-2981  | Housing Male, 2P    | 
-1500-0110  | Female terminal 2.8 mm  | +^ 6040-3111  | Housing Female, 3P  | 
-^ 8240-4050  | Female terminal 2.8 mm  |+^ 6030-3991  | Housing Male, 3P    | 
 +^ 6040-4111  | Housing Female, 4P  | 
 +^ 6030-4991  | Housing Male, 4P    | 
 +^ 6040-9111 Housing Female, 9P  | 
 +^ 6030-9991 Housing Male, 9P    | 
 +^ 1500-0071  | Male terminal 2.8 mm, tinned brass  | 
 +1800-2097  | Male terminal 2.8 mm, nickel-plated copper 
 +^ 8240-4092  | Female terminal 2.8 mm, tinned brass  | 
 +^ 8240-4050  | Female terminal 2.8 mm, nickel-plated copper  | 
 + 
 +Here you can download the **{{.:honda_ntv650:sumitomo-mtw-connectors.pdf|Sumitomo MTW series conntector catalog}}**. Beware of the **thickness** of the male terminal: it original is **0.5 mm**, whereas you can find many low quality replicas that are only 0.3 mm.
  
  
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 You will hear the noise from the working pump. Ance the carburetors are full, the pump will stop. You will hear the noise from the working pump. Ance the carburetors are full, the pump will stop.
 +
 +===== Connectors wires color =====
 +
 +{{.:honda_ntv650:ntv650-revere-connector-9p-mini-red.png?direct&360|NTV 650 Revere 9P Mini Red Connector}}
 +{{.:honda_ntv650:ntv650-revere-connector-9p-mini-white.png?direct&360|NTV 650 Revere 9P Mini White Connector}}
 +
 +{{.:honda_ntv650:ntv650-revere-fuse-box.png?direct&360|NTV 650 Revere Fuses Box}}
 +
  
tecnica/motori/honda_ntv650_wiring_diagram.1757259489.txt.gz · Last modified: by niccolo